Custom Patches San Antonio, TX
Manufacturing & Design
San Antonio Patch Co. manufactures premium embroidered, woven, and PVC patches for JBSA military units, local businesses, and schools across Bexar County. Experience factory-direct quality with no minimums and fast local delivery.
Local Patch Production Services in San Antonio
As San Antonio’s specialized manufacturing service, we digitize artwork to produce durable embroidered, PVC, or woven patches for uniforms and corporate branding.
San Antonio Patch Co. does not just “make” patches; We engineer them. From the initial digitizing of your vector artwork to the final stitching, we ensure every product meets strict industrial standards.
Whether you need Velcro-backed OCP patches for active duty or heat-seal logos for your fleet, we manufacture precision solutions right here in the Alamo City.
Our Custom Patch Products
San Antonio Patch Co. uses industrial-grade materials for all orders. Select a manufacturing style below to view specs.
Embroidered Patches
The classic standard. We stitch durable thread onto a sturdy backing to create the traditional, raised texture you see on official uniforms.
- Best For: Official Uniforms
- Best For: Corporate Branding
PVC / Rubber Patches
Molded from soft, flexible rubber. These patches are waterproof, mud-proof, and virtually indestructible, perfect for tactical gear in the field.
- Best For: Tactical Gear
- Best For: Outdoor Equipment
Leather Patches
Precision laser-etched designs on genuine or faux leather. Gives your caps and bags a rugged, high-end western look that ages well.
- Best For: Richardson 112 Hats
- Best For: Western Apparel
Woven Patches
Threads are woven together to form a smooth, flat surface. This captures tiny text and complex details that standard embroidery simply can’t handle.
- Best For: Complex Logos
- Best For: Small Text (3mm)
Chenille Patches
The classic fuzzy look found on letterman jackets. We use plush yarn to create a bold, soft texture that works best on heavy outerwear.
- Best For: Letterman Jackets
- Best For: School Spirit Wear
Military Patches
Built to strict OCP uniform standards. We use official regulation thread colors (Spice Brown/Bagby Green) and durable Velcro backings for active duty use.
- Best For: JBSA Personnel
- Best For: OCP Uniforms
Backing Options for Custom Patches
Selecting the correct backing is critical for performance, attachment strength, and ease of use.
Sew-On Backing
Permanent attachment for uniforms, jackets, and heavy-use garments.
Best For: Leather jackets, heavy denim vests, and permanent uniforms.Durability: Maximum longevity. Lasts as long as the garment.
Velcro Hook & Loop
Removable attachment for tactical gear, military uniforms, and equipment that needs frequent patch changes.
Best For: Tactical vests, plate carriers, and military gear.Durability: High cycle life (thousands of attachments).
Iron-On
A pre-applied adhesive layer that activates at 320°F (160°C) to bond permanently with fabric fibers.
Best For: Cotton shirts, caps, and event branding.Durability: Permanent bond on cotton/poly blends (Wash-safe).
3M Adhesive Backing
Strong temporary adhesion for packaging, promotions, and product branding.
Best For: Temporary event branding, packaging, and hard cases.Durability: Temporary hold only (single use).
Magnetic Backing
No-damage attachment for metal surfaces, outerwear, and uniforms where stitching or adhesive is not desired.
Best For: Vehicle signage, metal refrigerators, and displays.Durability: Non-destructive, reusable infinitely.
Safety Pin & Specialty
Removable attachment for lapel wear, name badges, and dress uniforms.
Best For: Name badges, networking events, and dress uniforms.Durability: Removable mechanical attachment.
How to Order Custom Patches
Our streamlined manufacturing process takes you from rough concept to finished product in three steps. Whether you have vector artwork or a napkin sketch, our San Antonio design team handles the engineering.
Submit Your Artwork
Upload your vector artwork (AI, EPS) or a sketch. We provide master digitizing services to convert your logo into a stitch-ready file.
Upload Artwork →Digital Prototyping
Review your digital proof within 24 hours. Verify thread color codes (Pantone matching) and stitch density before we begin.
Production Run
We execute the production run using high-speed embroidery heads. Your batch is packed for free local delivery or pickup.
What Our Clients Are Saying
From small local shops to established brands, San Antonio Patch Co. helps customers bring their ideas to life with premium custom patches built to last.
“The colors came out even better than the mockup. The stitching is clean, the edges are perfect, and the patch feels premium. Our customers constantly ask where we had these made.”
“This patch turned our logo into something people actually want to wear. The stitching is bold and professional — exactly what we needed for our staff uniforms and merch.”
“The leather work is outstanding. The engraving is sharp, the material feels genuine, and the final product looks high-end. Our customers love the look.”
Why Order Local in San Antonio?
We eliminate the risks associated with overseas brokering. When you work with us, you are dealing directly with the manufacturing source.
| Feature | San Antonio Patch Co. (Local) | Overseas Broker |
|---|---|---|
| Turnaround Time | 10-14 Days | 3-6 Weeks |
| Communication | Local Phone / Email | Email Only (Time Zones) |
| Quality Control | US-Based Inspection | Unknown / Unchecked |
| Pickup Options | Available (San Antonio) | Shipping Only |
| Shipping Cost | Free in San Antonio | Expensive International |
Wholesale Pricing for Bulk Orders
We supply high-volume production runs for JBSA units, Bexar County agencies, and retailers. Access factory-direct volume pricing and tax-exempt processing for orders over 50 pieces.
Inquire About Bulk PricingFrequently Asked Questions
Straightforward answers about our manufacturing process, local delivery, and technical capabilities.
Do you offer local pickup in San Antonio?
Yes, we offer local pickup services. Clients located in Bexar County can schedule a collection time at our San Antonio facility to avoid shipping delays and inspect their order in person.
Is there a minimum order quantity (MOQ)?
Yes, our minimum order quantity is 10 pieces. We implement this threshold to amortize the costs of machine setup, digitizing, and mold production for the best price.
Can you manufacture JBSA-compliant patches?
Yes, we manufacture regulation military patches. We utilize specific OCP thread colors and IR materials to meet uniform standards for Lackland AFB and Fort Sam Houston.
Do you create single patch?
No, we do not make single patches. We require a minimum order of 10 units because our production line is optimized for bulk manufacturing. However, we provide digital proofs for your approval before running the full batch.
Can I get delivery in less than a week?
Yes, rush production is available. For urgent San Antonio deadlines, we can expedite digitizing and stitching to deliver within 3–5 business days (rush fee applies).
Are PVC patches machine washable?
Yes, PVC patches are fully washable. Unlike embroidery, soft rubber PVC is non-porous and mud-resistant, making it ideal for tactical gear and outdoor exposure.
Do I need a vector file to start?
No, you do not need a vector file. Our design team can convert high-resolution raster images (JPG/PNG) or even clear sketches into machine-readable stitch files.
Can iron-on backing work on all fabrics?
No, iron-on is not for every fabric. It bonds well to cotton and denim but may damage heat-sensitive materials like nylon or rain jackets. We recommend Velcro or sewing for those.
Do you offer wholesale pricing?
Yes, we offer tiered wholesale pricing. San Antonio businesses, schools, and government entities ordering over 50 pieces qualify for bulk discounts and tax-exempt processing.
Can you match my logo colors exactly?
Yes, we use the Pantone Matching System (PMS). We match your brand’s specific codes to our thread inventory to ensure 100% consistency with your corporate identity.
Can you replicate a physical patch I own?
Yes, we can replicate existing patches. You can bring the physical sample to our facility or send us a high-resolution photo, and we will reverse-engineer the digitizing file.
What is the maximum size you can make?
We can manufacture up to 15 inches. Large back patches for biker vests or jackets are common. For sizes larger than 15 inches, we recommend using a printed or woven method.
Serving All San Antonio Metro Areas
San Antonio Patch Co. provides factory-direct custom patch manufacturing across San Antonio and surrounding communities, with dedicated service for JBSA military installations and Bexar County businesses.
Metro Neighborhoods
- Alamo Heights
- Stone Oak
- The Pearl / Downtown
- Southtown
- Medical Center
- The Dominion
Military & Bases
- JBSA-Lackland
- Fort Sam Houston
- JBSA-Randolph
- Camp Bullis
- Kelly Field
- Brooks City Base
Surrounding Areas
- Helotes
- Converse
- Schertz / Cibolo
- Universal City
- Boerne
- New Braunfels