Custom PVC Patches
Tactical & Industrial GradeCustom PVC patches are flexible rubber patches engineered for environments where traditional embroidery struggles. Designed for tactical gear, uniforms, outdoor equipment. As a San Antonio Patch Co. manufacturer, we serve Texas businesses locally while shipping high-performance PVC patches nationwide.
What Are Custom PVC Patches?
PVC Material Explained
PVC (Polyvinyl Chloride) patches are molded from soft rubber compounds that create a durable, flexible, and waterproof emblem. Unlike stitched fabric patches, PVC patches are formed using precision molds that produce clean edges, smooth surfaces, and multi-level depth.
The result is a patch that resists cracking, fading, moisture, and abrasion while maintaining its shape in harsh environments.
Why Businesses Choose PVC
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Extreme Weather Performance Waterproof and resistant to heat/cold.
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High Visibility Bold colors with crisp, clean separation.
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Long-Term Durability Ideal for tactical gear, backpacks, and uniforms.
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Modern Aesthetic A dimensional, 3D look that stands out.
Popular PVC Patch Applications
Tactical & Military Gear
Used for morale patches, unit identification, name tags, and equipment labeling on plate carriers, backpacks, and uniforms. For specific unit regulations see our JBSA Patch Guide.
Outdoor Equipment
Ideal for fire departments, law enforcement, search & rescue, construction crews, and field teams exposed to harsh weather.
Branding & Promo
High-impact branding on hats, bags, jackets, and merchandise that must survive long-term use.
Fashion & Accessories
Modern apparel brands use PVC patches for premium logos, shoe accessories, and limited-edition collections.
Backing Options for PVC Patches
Selecting the correct backing is critical for performance, attachment strength, and ease of use.
Sew-On Backing
Permanent attachment for uniforms, jackets, and heavy-use garments.
Velcro Hook & Loop
The standard choice for tactical gear and modular equipment. Allows easy removal.
3M Adhesive Backing
Strong temporary adhesion for packaging, promotions, and product branding.
Magnetic Backing
Ideal for signage, vehicles, and display applications where non-destructive attachment is key.
Safety Pin & Specialty
Used for name badges, event identification, and removable applications.
Pricing, Turnaround & Minimums
What Affects the Cost
- Patch size and thickness
- Number of colors and layers
- Mold complexity
- Quantity ordered
- Selected backing option
Production Timeline
Order Minimums
Low minimum order quantities available for startups and special projects.
Why Choose Our PVC Patches
Factory-Direct Manufacturing
We control production from mold creation to final inspection, ensuring consistent quality and fair pricing.
Quality Control & Testing
Each batch is tested for color accuracy, adhesion strength, flexibility, and long-term durability.
Fast Nationwide Shipping
Reliable shipping across the U.S. with priority routes to CA, NY, FL, and Texas.
Dedicated Support Team
Experienced specialists guide you from concept to delivery, ensuring your vision is met.
PVC vs. Other Patch Types
| Feature | PVC Patches | Traditional Alternatives |
|---|---|---|
| Weather Resistance |
Fully Waterproof. Resists UV damage and maintains performance in mud, rain, snow, and high-heat. | Embroidered: Absorbs moisture and degrades faster under heavy exposure. |
| Detail & Structure | Trades ultra-fine detail for rugged strength, flexibility, and extreme durability. | Woven: Allows micro-detail using thin threads; ideal for complex logos and small text. |
| Appearance | Modern, dimensional look with bold colors that resist fading. | Embroidered: Offers traditional texture and a classic appearance. |
| Best For | Preferred choice for tactical and outdoor use (Gear, Backpacks, Uniforms). | Formal uniforms (Embroidered) or Corporate branding with small text (Woven). |
2D vs 3D PVC Patches
2D PVC Patches
2D PVC patches use flat color layers separated by clean raised borders. They provide crisp logos with strong color contrast and high legibility.
3D PVC Patches
3D PVC patches feature sculpted raised elements that create depth, shadows, and dramatic texture. They are ideal for logos, mascots, emblems, and morale patches that need maximum visual impact.
How to Order Custom PVC Patches
Submit Your Artwork
Send any file format (JPG, PNG, PDF, Vector).
Our design team prepares production-ready artwork and precise mold specifications for the rubber injection process.
Digital Proof & Revisions
You receive a full-color 2D/3D mockup for review.
We offer unlimited revisions until you are completely satisfied with the design and layering.
Mold Creation & Production
We build your custom metal mold and begin injection molding using industrial-grade PVC compounds.
Each color layer is injected precisely to create the durable, 3D textured effect.
Final Inspection & Shipping
Every order undergoes a rigorous quality inspection to ensure structural integrity and color accuracy.
Your patches are then securely packaged and shipped with full tracking directly to your door.
Get a Free Quote on Custom PVC Patches
Upload your design or speak with a patch specialist to receive a detailed quote and production timeline.
- Free Artwork Setup
- Free Shipping (USA)
- 100% Quality Guarantee
Frequently Asked Questions
Common questions about ordering custom PVC rubber patches.
DefinitionWhat is a PVC patch?
What is a PVC patch?
A waterproof, flexible rubber patch molded for durability and outdoor use. It is created by injecting liquid PVC into a mold to create a 2D or 3D design.
DurabilityAre PVC patches waterproof?
Are PVC patches waterproof?
Yes, fully waterproof and UV resistant. They will not fade, crack, or peel even in harsh weather conditions like rain, snow, or extreme heat.
CustomizationCan I create custom shapes?
Can I create custom shapes?
Yes, any shape or size is possible. Since we create a custom mold for every order, your patch can be cut to the exact outline of your logo.
ComparisonWhat is the difference between PVC and embroidered patches?
What is the difference between PVC and embroidered patches?
PVC is more rugged and waterproof, making it ideal for tactical gear. Embroidery offers a traditional thread texture.
ColorsHow many colors can I use?
How many colors can I use?
You can use multiple layered colors with precise PMS matching. Each color is separated by a thin recessed line to prevent bleeding.
Minimum OrderWhat is the minimum order quantity?
What is the minimum order quantity?
We offer no-minimum ordering starting at just 10 patches. We cater to both small custom projects and large wholesale orders.
TurnaroundHow long does production take?
How long does production take?
Standard production is 10–14 days. Rush services (7 days) are available for urgent deadlines.
Design SupportCan you help with design?
Can you help with design?
Yes, our designers assist with artwork and mold preparation to ensure your design translates perfectly to rubber.